2016年4月27日星期三

Silicon nitride is a chemical compound of silicon and nitrogen

In addition to Si3N4, refractory material several other silicon nitride phases (with chemical formulas corresponding to varying degrees of nitridation/Si oxidation state) have been reported in the literature, for example, the gaseous disilicon mononitride (Si2N); silicon mononitride (SiN), and silicon sesquinitride (Si2N3), each of which are stoichiometric phases. As with other refractories, the products obtained in these high-temperature syntheses depends on the reaction conditions (e.g. time, temperature, and starting materials including the reactants and container materials), as well as the mode of purification. However, the refractory fiber board existence of the sesquinitride has since come into question.

Silicon Nitride Product : Silicon nitride is a chemical compound of silicon and nitrogen. If powdered silicon is heated between 1300 °C and 1400 °C in an atmosphere of nitrogen, trisilicon tetranitride, Si3N4 is formed. The silicon sample weight increases progressively due to the chemical combination of silicon and nitrogen. Without clay insulating bricks an iron catalyst, the reaction is complete after several hours (~7), when no further weight increase due to nitrogen absorption (per gram of silicon) is detected.

The Si3N4 phase is the most chemically inert (being decomposed by dilute HF and hot H2SO4). It is also the most thermodynamically stable of the silicon nitrides. Hence, Si3N4 is the most commercially important of the silicon nitrides and is generally castable refractory material understood as what is being referred to where the term "silicon nitride" is used. Silicon Nitride Product

Silicon Nitride Product : Silicon nitride (i.e. Si3N4) is a hard ceramic having high strength over a broad temperature range, moderate thermal conductivity, low coefficient of thermal expansion, moderately high elastic modulus, and unusually high fracture toughness for a ceramic. This combination of properties leads to excellent thermal shock resistance, ability to withstand high structural loads to high temperature, and superior wear resistance. Silicon nitride is mostly used in high-endurance and high-temperature applications, such as gas turbines, car engine parts, bearings and metal working and cutting tools. Silicon nitride bearings are used in the main engines of the NASA's Space shuttles. Thin silicon nitride films are a popular insulating layer in silicon-based electronics and silicon nitride cantilevers are the sensing parts of atomic force microscopes.

The manufacture of refractories involve the following steps

1. Grinding
Raw materials crushed and refractory castable ground to fine powder using crushers, pulveriser, ball mills.

2. Mixing
In order to alter the chemical properties of the refractories, two or more powdered raw materials are thoroughly mixed with a suitable binding material, which makes moulding easier.

3. Moulding
Moulding can ladle refractory be done either manually or mechanically by application of high pressure.
Hand-moulding produces refractories of low strength and low density. Mechanical-moulding produces refractory brick for sale of high strength and high density

4. Drying
Drying is carried out slowly to the moisture from refractories.

5. Firing
It is done at a temperature as high as or higher than their use temperature . Firing is generally carried out in kilns.

The refractory company refractories are fired,
(i) to stabilize and strengthen their structures.
(ii) to remove water of dration.
(iii) to facilitate development of stable mineral to form the finished products.

2016年4月25日星期一

Using requirements of refractory materials for boiler

Using requirements of refractory materials for boiler

Using requirements of refractory materials for boiler

High-temperature micro expansion refractory plastic and super 3000 water clay refractory performance fairly, has shown some advantages in the application to the wall pipe and boiler furnace top. But this kind of material in its solidification time is long, easy to dry shrinkage crack, thus for the construction and maintenance of a great deal of trouble. 

http://www.yilongrefractory.com/news/Using%20requirements%20of%20refractory%20materials%20for%20boiler.html

Modulation principle of slurry used for refractory brick

Modulation principle of slurry used for refractory brick

Modulation principle of slurry used for refractory brick

Brickwork with refractory slurry should follow the following principles:
    (1) to deal with all kinds of refractory slurry pre experiment and pre laying brick front, confirm the bonding time, different mud initial setting time, consistency and water;
    (2) Modulation of different mud to use different instruments, and timely cleaning;
.............................
http://www.yilongrefractory.com/news/Modulation%20principle%20of%20slurry%20used%20for%20refractory%20brick.html

2016年4月24日星期日

Magnesia Alumina Carbon Brick, Alumina Magnesia Carbon Brick

Magnesia Alumina Carbon Brick, Alumina Magnesia Carbon Brick

Introduction

Alumina Magnesia Carbon Bricks is made from high quality bauxite, corundum and fused magnesia. It is formulated with very high purity alumina and magnesia.

Advantages

It has low thermal conductivity, good isolation ability, and appropriate residual expansion

Application

Alumina Magnesia Carbon Bricks are used in Ladle Sidewall and Bottom impact areas.
End of magnesia bricks mainly used in steel-making silica mortar, electric furnace and the furnace walls, permanent oxygen converter lining, non-ferrous metal smelting furnaces, high temperature tunnel kilns, calcined magnesia brick and cement kiln liner, bottom of heating furnace and the furnace walls, glass furnace regenerator checkers.

Our company magnesia brick by sinter magnesite as raw material, the reasonable gradation, high pressure forming, high temperature sintering. This product is relatively slag corrosion resistance.


http://www.yilongrefractory.com/ProductServletOne?id1=1&id=4

2016年4月20日星期三

Introduction and advantages of Chromite Sand

Chromite ore is also called chromite sand which is a kind of special sand for casting. Some natural spinel based mainly on chromite ore, then be crushed, grinded and filtered, thus filter the specified size chromite sand out which can be used as modeling sand.
The main content of chromite sand is Cr2O3. It is characterized with stable heating area, ......


2016年4月18日星期一

What is the Performance Analysis of insulation bricks

Acid Proof Brick
Acid-resistant ceramics can resist most media except hydrogen-arc acid, thermal alkali and thick alkali, and has better anti-corrosion effect in moist chlorasalt,hydrochloric acid etc. and any alkali under normal temperature.
1, the use of high temperature:
Up to 1750 degrees, good thermal stability. Reheating line rate of change is small, the use of more long-term.
2, optimizing the structure, reducing the weight of the furnace:
Now with a high-temperature materials are all heavy brick bulk density of 2.6-3.0g/cm, and insulation Magnesia Carbon Brick only 1.1 ~ 1.5g/cm, the same volume of one cubic meter, alumina hollow ball brick can reduce the weight of 1.1-1.9 tons .
3, saving materials:
Achieve the same temperature, such as the use of heavy bricks and insulation bricks price its price is quite, but also need considerable insulation China refractory material. If insulation Taphole Brick, saving per cubic meter of 1.1-1.9 tons of heavy usage brick, it can save 80% of the fire-resistant insulation materials.
4, save energy:
Thermal insulation characteristics of a good Ladle Magnesia Carbon Brick, low thermal conductivity, can play a very good insulation effect, reduce heat dissipation, improve thermal efficiency and thus serve the purpose of saving energy. Energy savings up to 30%.

Fire Clay Bricks can be used to make high temperature insulation, ultra-high temperature insulation filler, high temperature refractory lightweight aggregate concrete, high temperature castable. To reduce the weight of the furnace, the transformation of the structure, saving material, energy savings will be achieved remarkable results.

Henan Xinmi Changxing Refractory Material Co., Ltd.'s product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractory nozzle, ceramic fiber, slide gate, etc;

2016年4月14日星期四

color classification about Sillimanite bricks

Silica Brick---China Changxing Refractory Material
Mainly used for coke oven, hot blast stove, acid steelmaking furnace and glass melting furnace. The products can be manufactured according to customers' different requirements.
Refractoriness of mobility than 1830 degrees increments the mobility combines with the Al content.

Sillimanite bricks has more items color, important has three species color variants: Golden, Maroon and basket color, which Golden and Maroon variants distribution more wide, and basket color variants is is mineral learn of curios, according to discussion, Cast Big Sillimanite Block in the of iron, chrome and titanium is decided its refractory fiber felt color diversity of important reason, while and its generated of schist environment phase relationship.
1, variant of schist, golden yellow is the thickness and symbiotic pegmatite has not altered the characteristics of sillimanite crystals. Golden is due to ferric iron or in individual situations are as a result of trivalent chromium. Golden sillimanite combines firebrick refractory sale with iron and 0.3 1.8% combination of chromium.
2, Maroon sillimanite variant is also in the thickness variation in symbiotic pegmatite schist schist and composition. Maroon sillimanite combination Fe content greater than 1%.
3, blue silicone line stone and iron levels are low, the combination of iron is less than 1%, the combination of titanium to trace, spar with basket, color is very, very likely is the result of valence electrons between softened.
4, with a strong acid treatment concentrate, due to removal of sillimanite surface impurities, such as iron mask and red and Brown specularite, Brown golden color white or gray.
Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, refractory brick, refractory castable, nozzle refractory, ceramic fiber,slide gate, etc;

2016年4月12日星期二

Technological characteristics of mullite brick

Low Creep Mullite Brick
High strength, high temperature stability is good, the creep rate is small.
Plasticity of fireclay bricks and concluded by its split decisions, and plasticity in close relationship with the conclusion. In most situations, strong plasticity, which are also strong.

So produced are usually entered into as malleable to arbitrate its functional strength, plasticity and in accordance with the established ratio of injection molding process and the conclusion of agent, executive producer of all kinds of refractory products. Sintering of the refractory magnesia carbon brick is the calcination of fireclay bricks can be function of the density and intensity, regardless of the conclusion of clay bricks on burning clinker using rigid High-alumina clay bricks and clay tiles, is a key process attributes.

Technological characteristics of mullite brick important apart, plasticity, conclusion and sintering. These properties directly influence its function as a refractory. Fireclay bricks apart is its amount of micro-particle content so soft clay brick is a kind of broken up objects, while other fireclay bricks apart by grinding after crushing degree.
Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, firebrick refractory sale, refractory castable, refractory nozzle, ceramic fiber,slide gate, etc;

2016年4月10日星期日

important characteristics of refractory materials

Coil Grout---China Changxing Refractory Material
The coil grout has coil inter-turn that can be used for insulation. ※It can be used as the new coil size layer for the coating or the coil size layer for repair.

We have noticed that several characteristics of refractory: 

1. refractory material usually belong to the heterogeneous, different linear expansion coefficient between the phases is often different, it can cause stress and cause micro-cracks. At the same time, refractory (brick) from the firing temperature cools for stress but also alumina brick a source of micro-cracks. In addition, during formation of stress can cause high stress and micro-cracks on the surface, but do not lead to the final break.
2. refractories usually ingredients firebrick refractory multistage, coarse granule, granule and powder in a broad size range, thus there are many pore, pore tends to become the starting point of fracture.
3. refractory materials at the time of refractory brick for sale manufacture due to forming the remaining pore and cause micro-cracks cannot be cleared during firing and use.
4. refractory materials used in the process thermal stress due to thermal shock and mechanical stress will significantly exceed their mechanical strength.

Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, refractory brick, refractory castable, refractory nozzle, ceramic fiber,slide gate, etc;

high aluminum bricks and unshaped refractory materials

Low Creep High Alumina Brick---China Changxing Refractory Material
Mainly composed of special level bauxite chamotte as starting material and assisted with special additives, the brick are processed by moulding under high pressure and sintering under high temperature, with features like large heat accumulating capacity and small creep rate. They are avail able for blast hot stove matched of middle and small blast furnace.

High aluminum brick construction technology and equipment, coupled with gravity, innovation pumping and injection casting material, more simple, more reliable construction technology has slide gate fire clay provided favorable conditions. In order to realize the full automation of the construction process control computer and construction process, to promote "the research and development of gradient or multilayer castable". "Gradient castables" refers to the uncertainty from the hot side Ladle Permeable Brick to cold is lining castables gradually by the change of structure and thermal properties of matrix components, consisting of several layers. This will more adapt to the lining of actual conditions of use, may go to better use of results.


The unshaped refractory materials in monoblock stopper Chinese accounted for only about 15%, is expected in recent years can be increased to 30%-40%. should be committed to the development of a better high temperature properties of AL2O3 based and MgO based no cement castable. Selective binding system more suitable; the introduction of non oxide; from the angle of economy and technology feasibility study into the nano powder on the quality of unshaped refractory materials.

Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, refractory brick, refractory castable, refractory nozzle, ceramic fiber,slide gate, etc;

2016年4月8日星期五

China Mullite brick with good thermal insulation

Low Creep Mullite Brick---China Changxing Refractory Material
Composed of compound mullite, the bricks are processed through moulding under high pressure and sintering at high temperature, with Features of strong strength, steady bulk at high temperature and small creep rate, which are available for hot blast stove of large and middle size.

Preparation of Zircon mullite brick with high porosity porous materials, light weight, low thermal conductivity, high permeability, the advantages of non-brittle, with a wide range of applications, chemical industry, metallurgy, environmental protection and other fields of application will be of great social and economic importance.


Mullite brick with high ladle refractory temperature resistance, high strength and high thermal conductivity coefficient, energy saving features such as stove suitable for petroleum cracking furnaces, metallurgy, ceramics roller kiln, tunnel kiln, drawer kiln, glass electric porcelain Crucible Furnace and furnace linings, direct contact with the flame, the technical supervision departments concerned testing and use of products meet specifications of similar foreign products.


refractory company Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, refractory brick, refractory castable, refractory nozzle, ceramic fiber,slide gate, etc;

High purity corundum bricks corrosion resistance performance

Chrome Corundum Abrasion Resistance Prefabricated Part for Heating Furnace
The products are produced by corundum and chromium oxide as main materials, formed from casting, after being treated under high temperature, it has high hot strength and good wear resistance, suitable for making the slide rail part of heating furnace.
Plate-corundum has been widely used in refractory brick for sale the production of high performance refractories for steelmaking, has long used in non-steel industry, such as gasification furnaces and other industrial furnaces and other high-purity fused corundum brick raw material used by mainly white fused corundum. Often seen as white fused corundum high bulk density can increase the density of products and its corrosion resistance performance is good, you can improve the performance of products.

White fused alumina corundum is the preparation of high purity corundum brick slab are two main raw material impurities (such as SiO2) content is low, the volume density is high, thermodynamic properties, and alumina brick can resist gasification furnaces and other industry furnaces running caused by thermal, chemical structures. White fused alumina and fused alumina production process is different, is different, properties of corundum brick and their usage has some differences.

Due to its excellent firebrick refractory corrosion resistance, abrasion resistance and high temperature strength, refractoriness, creep, thermal and mechanical properties, is widely used as a residual oil Gasifier, gas furnace, carbon black, pulp waste gasification reaction furnace lining of furnaces and other industry furnaces.

Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory material, refractory brick, refractory castable, refractory nozzle, ceramic fiber,slide gate, etc;

2016年4月6日星期三

Different Kind Of Casting Method For Fused Cast Series Block

Ladle Permeable Well Block---China Changxing Refractory Material
Made from high-purity, high-density, high-strength materials and MAS matrix-optimized system, shaped by pressing, prefabrication and vibration. With subtle formula design, unique technical process, they have, which identified up to the leading domestic level and received recognition and praise.
Refractoriness of refractory brick refers to the property that refractory’s multiphase reaches to a specific softening degree when at high temperature without any load, which shows the ability of resistance to high temperature. It is a basic scale to measure the ability of resistance to high temperature and basic technical index to show its high temperature property.

1. Normal casting: fused cast series block adopts normal riser casting and the riser is eliminated in hot state. The cut section is divided into two parts, the first part is

solidified which crystallized dense, and this part accounts for 40%-50% thickness of casting; another part is then solidified which has shrinkage and coarse crystallization. The price of fused cast block produced in this way is relatively low, and it is mainly use in upper structure and sidewall of the tank of glass furnace.

2. Tilt casting: Tilt casting is that makes the mold in a special angle before casting and then casts the mold by putting the riser in one side. This can get a dense area in the T section and can be used to get higher accuracy in the T direction, so fused cast block produced in this way can be mainly used in side wall of glass furnace.

3. Void free casting: The shrinkage hole is concentrated in a certain area, and removes the shrinkage with diamond saw after cooling. The remaining useful part is homogeneous and dense, and the average bulk density is close to the theoretical density. Fused cast block manufactured in this method is mainly applied to bottom of tank, channel, electronic refractory brick for sale and other high request parts in glass furnace, and the price is also relatively high.

After melting and refining the mixed material of fused cast series blocks in the electric arc furnace which needs to reach the casting standard, then pouring the molten liquid into the casting mold by the electric furnace, the operation process is called casting.

refractory company Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory brick,refractory castable, refractory nozzle, ceramic fiber, slide gate, etc;

Refractoriness of refractory brick

Low Creep High Alumina Brick---China Changxing Refractory Material
Mainly composed of special level bauxite chamotte as starting material and assisted with special additives, the brick are processed by moulding under high pressure and sintering under high temperature, with features like large heat accumulating capacity and small creep rate. They are avail able for blast hot stove matched of middle and small blast furnace.
Fused cast high zirconia block is an important nozzle refractory in glass industrial, it can be used in a wide range of glass furnace, especially high quality and special glass furnace such as TVglass, Borosilicate glass, Alumina silicate glass, Halogen lighting glass, Opal glass and Fiber galss, and it mainly used for glass sidewall, throat, dry vibration mix electrodes brick and the weir block, etc.

Refractoriness is different from melting point, melting point is the balance temperature that materials reach to melting point which is between solid and liquid crystal, however, refractoriness is a process in which the solid phase of the material is gradually dissolved in the liquid phase and finally is melted with the increasing temperature.

The chemical and mineral composition, distribution and combination of each phase have a decisive influence on refractoriness of zirconium sizing nozzle refractory, such as fused cast azs block, fused cast alumina block, fused cast high zirconia block. All kinds of impurities can seriously reduce the refractoriness, so it is pretty important to improve the purity of raw material and strictly control the content of impurity.

However, in actual application, besides the high temperature, refractory is also corrosive by other impurity, working environment is quite complicated, so refractoriness is used as a reference, and can not be more accurate data.

Henan Xinmi Changxing Refractory material Co., Ltd. our product portfolio covers shaped products such as refractory brick,refractory castable, refractory nozzle, ceramic fiber, slide gate, etc;

2016年4月5日星期二

various of performance analysis of Alumina bricks

Low Creep High Alumina Brick------China Changxing Refractory Material
Mainly composed of special level bauxite chamotte as starting material and assisted with special additives, the brick are processed by moulding under high pressure and sintering under high temperature, with features like large heat accumulating capacity and small creep rate. They are avail able for blast hot stove matched of middle and small blast furnace.
Introduction to the making craft of high alumina brick

Alumina bricks can be divided refractory fiber felt according to the different attributes are many ways to apply as a manufacturer for the appropriate distribution of our product quality and

technology and other high alumina bricks, first alumina brick porosity What have porosity?
All percentage of the total volume of pore volume alumina brick station is porosity. Meanwhile alumina bricks have permeability, air permeability per unit time is the amount of

gas by the size of the China refractory material refractory bricks.

Production technology of high alumina brick and clinker clay brick more similar, the difference is that the ingredients in the clinker ratio is higher, can be as high as 90 ~

95%, before breaking the clinker grading sorting and screening in addition to iron, firing temperature is higher, such as Ⅰ, Ⅱhigh alumina refractory brick with tunnel kiln

firing when the general is 1500 ~ 1600 ℃.

Chinese production practice zirconium sizing nozzle has proved that high alumina clinker strictly choose grading, and hierarchical storage before crushing, bauxite clinker and clay together fine

grinding method, to improve the quality of products.


Tips manufacturers, high ladle gunning mix alumina brick thermal expansion and contraction with temperature changes due to expansion and contraction of the reverse. Anti rapid thermal quench

performance is alumina brick thermal shock resistance and chipping resistance. Alumina bricks in long-term use due to impurities affect tissue invasive exfoliation.China

refractory material atmosphere and other factors. Therefore, high alumina brick refractoriness with stability.

Henan Xinmi Changxing Refractory Material Co., Ltd.'s product portfolio covers shaped products such as refractory materials,refractory brick, refractory castable,refractory

nozzle, ceramic fiber, slide gate, etc;